Modern manufacturing machinery is more than just equipment – it’s the backbone of your business, driving productivity and profitability. Keeping your machinery in top condition is no longer an option, it’s a game-changing strategy. With advanced maintenance methods and modern tools, your machinery can perform optimally and outperform your competitors. Here are some advanced maintenance tips inspired by Tan Tan Thanh’s real-world experience.
1. Proper Cleaning – Not Just a Quick Fix
Dirt and grease can build up over time and can damage critical machine components, causing rust, wear and tear. According to IMI, 40% of machine failures are due to improper cleaning.
So don’t stop at just daily cleaning – use a specialist cleaner like CRC Heavy Duty Degreaser to tackle stubborn grease stains on rollers and moving parts.
2. Regularly Check and Lubricate With an Automatic System
Automatic lubrication systems are the “silent heroes” of modern maintenance, significantly improving machine performance and reducing the burden on operators. Instead of relying on manual operations that are prone to errors, this technology ensures that parts are lubricated evenly and continuously.
Amazing results:
- Reduces friction by up to 30%, making machines run smoother.
- Increases equipment life by more than 20%, saving on replacement parts and repairs.
The system also helps eliminate uneven lubrication – a major cause of premature wear and failure. For example, products such as SKF LGMT 3 Grease, combined with automated systems, provide superior protection for moving parts.
At Tan Tan Thanh, we offer machine customization and upgrade services, including the integration of automated lubrication systems. Our team is ready to advise and design solutions that suit your production needs, ensuring optimal and durable operation of your machines.
3. Monitoring belt and spring tension with AI sensors
AI sensor technology is changing the traditional way of maintenance, allowing factories to monitor the status of belts and springs in real time. These sensors detect signs of wear or loss of tension and automatically send alerts before problems occur.
This system helps prevent sudden failures that lead to unexpected machine shutdowns. As a result, factories save valuable production hours while optimizing operational efficiency.
4. Regularly check electrical and smart sensors
More than 60% of machine failures are related to electrical or sensor problems, according to the International Society of Manufacturing Engineers. These failures are often not easily detected by the naked eye, but they pose a major risk.
Benefits of smart sensors: Temperature and vibration sensors provide early detection of abnormalities in electrical circuits or motors, such as overheating or abnormal vibration. This timely detection not only prevents failures but also prolongs the life of critical components.
5. Calibrate technical parameters with automation system
With new technology such as modern automation system, operators can adjust parameters such as rolling speed, pressure, and temperature with just one click.
The accuracy of parameters is increased to 95%, much higher than manual adjustment method. Not only saving time, automation also ensures consistency and quality in each product.
6. Train employees with virtual reality (VR) tools
Virtual reality (VR) is gradually changing the way businesses train employees. This technology allows for the simulation of machine operation in a virtual environment, helping employees become familiar with the equipment without interrupting the production line.
With VR, training efficiency can increase by up to 40%, while significantly reducing the risk of errors during actual operation. Employees will feel more confident and ready to handle situations in the real working environment.
7. Plan maintenance with maintenance management software (CMMS)
A maintenance management software system (CMMS) is a useful tool for scheduling maintenance, tracking machine history, and predicting when parts need to be replaced.
CMMS can reduce machine downtime by up to 50% through accurate planning and optimization of maintenance processes. In addition, the overall productivity of the enterprise can increase by 25%, bringing outstanding economic efficiency.
Conclusion From Tan Tan Thanh
Machines are not only is not only a tool but also a foundation for business success. With modern technologies such as AI sensors, automation, and maintenance management software, you can optimize operational efficiency and extend equipment life.
At Tan Tan Thanh, we provide customized solutions and integrate advanced technology into your machinery. Our team of experts is ready to support the design, upgrade, and optimization of systems according to your unique production needs. Contact us today to take your machinery performance to the next level!
